Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS -------Self-propagating High-temperature Synthetic process.
Ceramic lined extension pipe draws
Designed to match standard pipe flanges for easy installation in high-wear areas of the pipeline only. Maximum long-term cost-savings in replacement parts and downtime.
Ceramic lined pipes and fittings like ceramic bend,reducer and tee are manufactured by Sunny Steel .
Size range:
Self-propagating high-temperature synthesis (SHS) is a method for producing inorganic compounds by exothermic reactions, usually involving salts.
The ceramic layer is formed by molten alumina at a temperature above 2500 degree Celsius. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.
These ceramic lined system can provide excellent structural support and wear resistance,they are widely used in the heavy industries' most difficult wear situation.
Size
|
76mm-1020mm
|
Wall Thickness
|
9mm-27mm
|
Outside Housing Material
|
Carbon Steel Seamless Pipe
|
Inner Material
|
Alumina Ceramic
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Ceramic Lining Thickness
(Including Transition Layer)
|
3mm to 6mm
|
Normal Operation Temperature
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-50 deg. C ---- 800 deg. C
|
Normal Operation Velocity
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20-35m/s
|
Length
|
1. 1M, 2M, 3 M
2. Customized Maximum Length Can be Achieved by Welding.
|
Features & Benefits
- The lining of the product is manufactured from aluminaceramics for engineering.Alumina ceramic material have a high hardness ,and have a strong wear resistance.
- As the amphoteric compound ,the engineering ceramics will not chemically react with acid and alkali.
- Since the density of the ceramic is just half that of the steel,the weight of the custom ceramicpipes and fittings is light,which contributes to easy installation.
- 10 to 1 life performance ,reducing the maintenance cost, down time and clean up.